You can get a more accurate estimate by averaging the compressor’s use over a week. For many businesses, an air compressor’s use differs by day. Use a clock or a stopwatch to figure out how long the compressor runs each day. While the compressor is cycling on, it draws power. Most air compressors cycle on and off throughout the day. However, large plants can still use this method to calculate their electricity costs.ġ. Plants with industrial air compressors will have significantly higher costs. This example uses a small home air compressor, running for just a few hours a day. You can calculate the cost of operating an air compressor yourself in just four short steps. Determining this cost can help you to reduce expenses.
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How to Calculate Your Compressed Air CostsĪlthough our EQ rating can help you understand the efficiency of your system, the true cost depends on your use. The EQ rating can help you determine what the cost of operating a compressor will be.
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Energy-efficient air compressors cost less to operate than conventional compressors.īecause the cost of compressed air can be significant, Quincy Compressors offers a free walkthrough to establish a baseline of efficiency, otherwise known as EQ. Technical specifications can also affect the cost of electricity. How long you run your air compressor and the cost of electricity in your area both can drive up cost. Many factors impact the cost of compressed air. Over 10 years of operating, a typical industrial air compressor can accumulate up to $800,000 in electricity costs. In many businesses, compressed air is one of the most expensive utilities. Energy Star says on average, 76 percent of the lifetime cost of an air compressor is electricity. Keeping lubricant clean, applying the correct amount, and regularly lubricating components can prevent many repairs.īelieve it or not, operating a compressor is usually more expensive than purchasing one. Choose a suitable oil to lubricate air lines, bearings and screws. You can reduce the likelihood of damaged rings, cylinders and bearings by regularly lubricating your equipment. Joints on pipes, thread sealants and disconnects.Open condensate traps and shut-off valves.Common problems include air leaks and damaged cylinders, rings and bearings.Ĭomponents that are likely to develop leaks include: Some parts of a compressor are more susceptible to damage than others. This can help you avoid more expensive and time-consuming damage down the road. In addition, you’ll be able to find and make repairs when the damage is minor. It’s much easier to prevent damage than it is to repair it. Set up an inspection schedule, and stick to it. Regular inspections and maintenance can decrease repairs. You may also have costs from project delays if repairs are needed at a critical time. These expenses include labor and replacement materials. Maintenance and repairs make up about 12 percent of an air compressor’s lifetime cost, according to Energy Star data. Many Quincy Compressors are eligible for energy efficiency rebates, which can bring down the cost of equipment. If you’re purchasing a new air compressor, you should include any rebates into the price. If your building needs retrofitting to accommodate the new compressor, factor this in. How you dry and purify air can also affect the price of an air compressor.Īlong with equipment, consider the cost of installation. The price of an air compressor can vary depending on whether you’re looking for a rotary screw compressor or a reciprocating/piston compressor. Purchasing an air compressor is one of the biggest upfront costs. The equipment itself only accounts for just over 10 percent of the cost of producing compressed air.Įlectricity to operate: 76% Equipment and Installation In reality, electricity to operate the equipment over time is far more expensive. Many people wrongly assume the majority of the cost of compressed air is in the initial purchase of the machine. In this article, you’ll learn how to calculate the costs of compressed air - and how to cut them back.Ĭontact Us Learn More Find a Dealer Near You
We also know the potential savings are tremendous. With decades of experience designing energy-efficient air compressors, we understand the true cost of compressed air. In fact, we found nearly half of all compressed air is wasted. Many businesses spend tens of thousands of dollars generating compressed air. Unfortunately, compressed air is also an expensive utility to produce. It’s so important that many consider it a utility as significant as electricity, water or natural gas. From refrigerator manufacturers to toy makers, companies around the world depend on compressed air to produce products. Compressed air is used in many different industries.